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Best CMMS Software with IoT Sensor Integration (2026)

IoT CMMS Guide

Best CMMS with IoT Integration

Looking for CMMS software that truly integrates with IoT sensors? This guide covers what to look for, compares the top options, and explains why native IoT support matters for predictive maintenance.

Why IoT Integration Matters

Traditional CMMS (Time-Based)

• Replace filters every 3 months
• Inspect equipment every week
• Service HVAC units twice a year

The problem: Wastes money replacing good parts OR causes failures by missing problems between checks.

IoT-Enabled CMMS (Condition-Based)

• Replace filters when pressure indicates clogging
• Create work orders when vibration exceeds thresholds
• Alert when temperatures leave acceptable ranges

The benefit: Maintain equipment based on actual condition, not arbitrary schedules.


Key Features to Look For

IoT CMMS Requirements

Essential capabilities for effective sensor-based maintenance

Native Sensor IntegrationLoRaWAN, AWS IoT, webhooks built-in — no middleware
Condition-Based TriggersThreshold alerts, range monitoring, rate-of-change detection
Automated Work OrdersAuto-create, assign, and populate work orders from sensor data
Real-Time DashboardsLive readings, historical trends, status indicators

Feature Checklist

FeatureEssentialNice to Have
LoRaWAN support
AWS IoT integration
Webhook/HTTP APIs
MQTT protocol
Modbus/BACnet

IoT CMMS Comparison

How We Compared

We evaluated each platform's native IoT capabilities — features built into the core product, not requiring third-party middleware or custom development.

FeatureInfodeckUpKeepFiixLimbleMaintainX
Native IoT supportLimited
LoRaWAN integration
AWS IoT
Condition-based triggers
Auto work orders from sensors
Real-time sensor dashboardsLimited
Threshold alertsVia API
Managed LNS option

Why Infodeck Leads in IoT CMMS

Native LoRaWAN Support

Direct integration with major LoRaWAN platforms

ChirpStackOpen-source LoRaWAN server
The Things NetworkGlobal LoRaWAN community network
LoriotEnterprise LoRaWAN platform
Infodeck LNSManaged LoRaWAN network server option

No third-party middleware required. Sensors connect, data flows, work orders trigger.

Smart Workflows with Sensor Conditions

Create rules like:

IF cold_room_temperature > 4°C
AND cold_room_temperature < 8°C
THEN
Create WARNING work order
Notify maintenance team
Log event for compliance

IF cold_room_temperature >= 8°C
THEN
Create URGENT work order
Page on-call technician
Send SMS alert to manager

Real-Time Equipment Dashboards

Visualize sensor data alongside maintenance metrics:

  • Live readings from all connected sensors
  • Historical trends for pattern analysis
  • Asset health status at a glance
  • Drill down from dashboard to work order

Unified Asset + Sensor View

Assets show:

  • Maintenance history
  • Current sensor readings
  • Active work orders
  • Linked IoT devices

Everything in one place, not scattered across systems.


Use Cases for IoT CMMS

Cold Storage & Food Safety

Monitor freezer/cooler temperatures 24/7. Alert when temperatures approach limits. Auto-create work orders for compressor issues. Document temperature history for audits.

Manufacturing & Production

Monitor vibration, temperature, and current on critical machines. Detect bearing wear before failure. Schedule maintenance during planned downtime.

Smart Buildings

Monitor zone temperatures and airflow. Detect HVAC performance degradation. Optimize maintenance timing based on actual usage. Reduce energy costs.

Data Centers

Monitor rack temperatures and humidity. Track UPS battery health. Alert on cooling system issues. Ensure compliance with uptime SLAs.


Getting Started with IoT CMMS

5-Step Implementation

How to deploy IoT-based maintenance

Step 1: Identify Critical Assets

Start with equipment where:

  • Failure has significant impact
  • Condition monitoring is feasible
  • Sensors are cost-effective

Step 2: Choose Appropriate Sensors

SensorMonitorsUse Cases
TemperatureHeat, coldHVAC, refrigeration, motors
HumidityMoistureStorage, server rooms
VibrationMechanical wearMotors, pumps, compressors
CurrentElectrical loadMotors, equipment efficiency
PressureFlow, leaksHVAC filters, pipes

Step 3: Connect to CMMS

With Infodeck:

  1. Add IoT device in settings
  2. Enter device UUID
  3. Select integration service
  4. Map sensor properties
  5. Link to asset

Step 4: Configure Alerts and Workflows

Set thresholds:

  • Warning level — Investigate soon
  • Critical level — Act immediately

Create smart workflows:

  • What triggers
  • What actions to take
  • Who to notify

Step 5: Monitor and Refine

Review:

  • False positive rate
  • Missed alerts
  • Threshold appropriateness
  • Workflow effectiveness

Frequently Asked Questions

How much do IoT sensors cost?

LoRaWAN sensors typically cost $50-$200 per sensor depending on type and quality. Gateway devices cost $200-$500. Total cost depends on facility size and coverage needs. Many organizations start with 5-10 sensors on critical equipment and expand based on results.

Do I need to replace my existing CMMS?

If your current CMMS doesn't support IoT natively, you have two options: use middleware to connect sensors (adds complexity and cost) or switch to an IoT-native CMMS like Infodeck. The right choice depends on your current investment and IoT ambitions.

What about data security?

Infodeck uses encrypted connections for all sensor data. LoRaWAN itself provides network-level encryption. Data is stored securely and access is controlled by your organization's permission settings.

How reliable is sensor-based maintenance?

When properly configured, sensor-based maintenance catches issues that time-based schedules miss. The key is setting appropriate thresholds and validating alerts against actual equipment conditions. Most organizations see ROI within 6-12 months through reduced emergency repairs and optimized part replacement.


Conclusion

The Bottom Line

IoT CMMS enables predictive maintenance — the ability to maintain equipment based on actual condition rather than arbitrary schedules.

For organizations serious about IoT-enabled facility management, Infodeck offers the most comprehensive native integration with LoRaWAN sensor platforms, AWS IoT, condition-based smart workflows, real-time dashboards, and unified asset and sensor management.


Ready to Start?


Questions about IoT CMMS? Contact our team for guidance on sensor selection and implementation.

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